Applications & Uses of Dry Air

The Problem Identified

PRESENTATION 1

Relative Humidity Methods of Dehumidification

PRESENTATION 2

The Equipment

PRESENTATION 3

 

 

The concept of dehumidification dates back to World War II when it was used by the Navy to mothball ships to maintain them in the ‘as is’ conditions. However, the advent of new technologies and new products has widened the scope of this field to extensive industrial applications with the result that many areas of high technology cannot function today without a controlled climate.

The uses of dry air are almost as limitless as the ingenuity of man. However this is normally availed in 4 general areas ......

... Storage
... Production & Processing
... Packaging
... Product Drying

Storage

Agglomeration, damp, rot, mold, rust and corrosion are enemies of goods in storage-caused by excessive humidity. Generally speaking, if the relative humidity is less than 40% these processes remain dormant.

Bry-Air dehumidifiers have been successfully controlling humidity in the storage applications in ........
Defence Storage

Bry Air dehumidifiers are being used in defence installations worldwide to store :-

* Tanks * Electronic systems
* Arms & ammunition * Fuel storage
* Airplanes * Maps and Records
* Ships * Spares parts and
* Missiles replacement equipment

The demands of a good storage system is the maintaining of objects and machinery in ‘as is’ condition. Bry-Air equipment fulfills all criteria of good storage -

* Availability
* Reliability
* Low energy costs
* Protection in all climates

Hygroscopic raw material storage

Certain materials have strong affinity for water and require very low moisture contents during storage.
Hygroscopic materials like alkali metal compounds or nitrogen based fertilizers are subject to moisture regain in presence of high humidity.

Storage of most of these products requires 40% RH.

Archival storage

Colour films must be stored at -10°F (-23.33°C) and 0°F (-17.78°C) and 30% RH. Libraries and museums must keep their atmosphere at 50% RH. Microfilms are stored at 70°F (20.11°C) and 30% RH.

Seed storage

Seeds can be stored effectively at 45% RH at 50°F (10.00°C) preserving their seed viability and germination potential using Bry-Air dehumidifiers.

Tobacco storage can be done best with conditions at 67°F (19.44°C) and 50% RH.

Production / Processing

In manufacturing and processing of certain items like drugs, foods and industrial chemicals, moisture control is imperative.

Production of Drugs

The presence or absence of a specific amount of moisture in the processing area may be mandatory for growth of certain organic cultures. Tablets compression, tablet coating, capsule drying, gelatine drying, strip packing and cough drops manufacturing are some of the operations in which humidity control becomes imperative.

Production of Chemicals

Atmospheric moisture is the natural enemy of many grinding and pulverizing operations water vapour in conjunction with the product makes the material resilient and therefore difficult to grind.

Lumping and caking of powdered substances due to the presence of moisture is a major problem in the production of industrial chemicals. In some instances chemical reactions result in a change in the final product and some chemicals decompose in presence of water vapour.

Production of Foods

The hygroscopic nature of certain food stuffs makes the presence of humidity detrimental to quality. Potato chips, dry breakfast cereals, biscuits etc. after manufacture tend to absorb moisture from the air and become soggy.

Production of Lithium Chloride Batteries

The Lithium Battery is a classic example of a product that simply could not be produced without desiccant dehumidification.

The affinity of lithium for moisture and its instability in the presence of water would make the entire technology impossible without efficient atmospheric moisture control.

In the General Industry

Manufacture under controlled RH conditions has proved highly beneficial to quality for some of these products :

* Electronic Components
* Film and photographic material
* Radial Tyres
* Welding electrodes
* Laminations

Production of Dry Process Air may be a requirement as opposed to conditioning a total space.

Electronic Industry

The inner surface of open ended glass television and fluorescent lighting tubes is coated by allowing slurry to wash down the inside of the tube. The tubes are then transferred to drying ovens where the coating is allowed to bake and harden. The tubes are then removed and allowed to cool. During cooling, moisture causes imperfections to develop in the coating and quality is diminished.

By incorporating a Bry-Air system and forcing cool, dry air through the tubes after being removed from the oven, the quality problem can be solved.

Food Industry

Dry air is used to process certain powdery foods such as cocoas, gelatines, dehydrated concentrates preventing them to stick or cluster together.

Packaging

Humidity control in Packaging Equipment Rooms
Candy wrapping machines, packaging machines for food powders and drug packets do not often function properly if the surrounding air is humid.

Depending upon the product, it may be necessary to dry the packaging room or provide a dry bath for storage bins or hoppers. This is particularly true for powdered materials.

In some situations in which package sealing is accomplished with heat the moisture content of the container itself may adversely affect the adhesion of the sealing material being used.

Surrounding the area with dry air is the answer.
Product Drying
Dehumidification plays an important role in product drying.

Drying potentials can be increased in two ways. First, by raising the product temperature by exposing it to heated air and second by physically removing moisture from the surrounding air.

In the first instance, elevating temperatures may impair the quality of the products which are temperature sensitive and the drying potential is limited by the specific humidity of the outside air.

The Bry-Air dehumidifier by maintaining the air at a lower moisture level see that moisture within the product is released to the surrounding air and hence increase the drying potential and thereby the drying rate.

Bry-Air specializes in product drying at temperatures below 75°F (23.89°C).

The application of low temperature product drying extends to drying a myriad of products like :

* Seeds
* Soft gelatine capsules
* Gelatine
* Yeast
* Tobacco
* Tea
* Coffee
* Silk
* Foods
* Cocoa
* Wood
* Craft paper shells.