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Frequently Asked
Questions
SECTION - A
Application in Defence
- Advantages and Benefits
Q.1 How many Desiccant dehumidifiers
are in operation in India? Is the Defence using any such equipments/units
?
There are over three thousand installations to Desiccant dehumidifiers
in the country. Many of these are being used by Defence in their
critical manufacturing, processing and storage of ammunitions, missiles,
rations etc.
Q.2 How cost effective are these dehumidifiers
with respect to applications in defence particularly in storage
and preservation of various types of stores and equipment ?
Equipments and stores can be classified into two categories
:
a) temperature sensitive
b) non-temperature sensitive
95% of the stores are non-temperature sensitive. In the event of
non-temperature sensitive stores temperature control is not necessary.
Direct humidity control is the most effective and economical answer.
The first cost and running cost of dehumidification system is low
as compared to refrigeration system. Most important :
little or no maintenance of the dehumidification equipment vis-à-vis.
A/c equipment is required.
If the equipment is temperature sensitive, dehumidification in tandem
with refrigeration plant is the ideal solution where RH control
of less than 45% is required. Such hybrid systems are cost effective,
and are able to maintain the desired conditions through out the
year.
Q.3 What are the additional benefits/advantages
of humidity control for preservation of stores ?
a) The energy required for directly dehumidifying a dry air
store is only a fraction of the cost required to keep a store either
cooled or heated to a temperature to give the desired relative humidity.
b) The material in a dry air store is always at the correct
relative humidity.
c) Dehumidification will help preserve stores from both organic
and inorganic corrosion, for all items like metal parts, electronics,
ammunition, uniforms, parachutes, leather items, rations, maps,
documents and films.
d) The goods are maintained in the original "as new"
condition, without deterioration.
e) Ensures efficient functioning of the stores/equipment
which are being stored, as and when required.
f) Humidity control extends the life of stores.
g) Savings on account of negligible/no spoilage or wastage
of store.
Q.4 How useful is the
desiccant dehumidifier in the preservation of fruits and vegetables?
Dehydrated fruits and vegetables are highly
hygroscopic in nature and once exposed to humid environment will
regain moisture, thus leading to agglomeration and spoilage due
to fungus growth.
Humidity control before & during packaging the dehydrated foods,
will keep them fresh.
For preservation of some fresh vegetable like onions and other crops,
both temperature and humidity needs to be controlled, and dehumidifiers
can be installed in cold storages to maintain the necessary conditions.
For actual conditions to be maintained, for various items, please
refer to ASHRAE Guidelines or call our application engineer.
Q.5 Can the existing cold storage/air
conditioning plants be modified to incorporate dehumidification
systems ?
Yes. Dehumidifiers can be combined with the existing refrigeration
systems in cold stores to provide the correct temperature and humidity
conditions.
Q.6 In Government Departments, particularly
Defence, introducing dehumidifiers, as new equipment, may require
special authorisation/sanction?
Whenever air-conditioning is specified or
authorized for control of humidity and temperature, dehumidification
equipment can be added to control the relative humidity specially
below 45% RH, without any fresh sanction required. Maintaining desired
RH with a dehumidifier is a technical factor.
A letter issued from E in C's branch, Army HQ dated 16.8.1991 explains
the new trends for RH control with the help of chemical dehumidification
and does away with the requirement of additional/special sanctions
in such case.
Q.7 Do Bry-Air dehumidifiers have an
ISI certification, which at times is required by Government departments?
There is no ISI or an equivalent British
or American specifications for standard Desiccant dehumidifiers.
However, various components like motors, switchgear etc. the company
designs and selects items/manufacturers who conforms to ISI and
other relevant applicable specification.
Also, Bry-Air (Asia) is an ISO 14001 and ISO 9001 certified company,
maintaining international standard of quality. The product is fully
and functionally tested at the factory prior to dispatch and internal
test reports can be furnished to the purchases, if requested.
Bry-Air extends warranty for a period of one year for the equipment
supplied.
Q.8 Have any trials, testing or sample
installations been carried out in Defence, and are there any satisfactory
reports available?
Several dehumidifiers in Defence and Government Department are satisfactorily
performing in various applications.
Q.9 Are there any competitive products
available in the market?
No, there are no equivalent Desiccant dehumidifiers available in
the market. In fact there are only 3 or 4 producers of this type
of product in the world, as the application of this product is in
very specialized areas.
Q.10 In the absence of comparative quotes
from other Desiccant dehumidifier manufacturers in India, what can
you suggest to facilitate the procurement procedures?
1. Bry-Air can furnish a proprietary article certificate
to facilitate its procurement.
2. Bry-Air dehumidifiers have been specified and include
in Defence circulars for incorporation for humidity below 45% and
hence can be directly specified. For Bry-Air equipment, competitive
offers/quotes can be obtained from its authorized dealers/your authorised/approved
contractors, Bry-Air's marketing organization Arctic India Sales,
or directly from us.
Q.11 For most air conditioning, installed
by contractors, after expiry of the warranty period, the contractors
do not attend to any service complaints. Does or can Bry-Air help
when Bry-Air equipment has been incorporated in such products ?
Yes. Bry-Air's philosophy is "No orphans
in the field". Bry-Air will provide full service back-up during
the warranty obligation of the contract and even after the obligations
of the contract. Bry-Air has suitable service contract options to
render efficient after sales services through out the country through
its network of service centres.
Unlike refrigeration equipment, Bry-Air equipment does not require
stand-by equipment, which speaks volumes for its dependability and
anticipated down time in the event of routine maintenance and service
SECTION - B
ABOUT DEHUMIDIFICATION
This note is intended to assist users, decision makers and consultants,
in addressing some of the more common questions and concerns related
to use of dehumidification:
Q 1. How much moisture is in the air?
The air can hold enormous amounts of moisture, especially at higher
temperatures. An average area of 100m sq, (1000 sq ft) could have
10 - 12 litres more than is desirable.
Q 2. Will a Dehumidifier prevent mould
growth?
Yes. Mould growth appears on continually
damp areas, especially on the cold side of a house where the sun
doesn't reach. A dehumidifier will remove the moisture that is the
root cause.
Q 3. Why do we have production problems
only in summer?
Your particular products are probably sensitive
to increased humidity. In the summer months, you have a higher relative
humidity indoors than during the heating season, when it's usually
very dry indoors. A system for dehumidification will keep humidity
levels under control all year round.
Q 4. When packing products, We have
a problem with water condensing in the package. Is there a simple
way to avoid this?
This is common when packing cold products in a warmer environment,
where the relative humidity, i.e. moisture content, is too high.
This causes the moisture in the air to condensate on the product's
cold surface.
1. Make sure the dew point of the air is below surface temperature
of the product.
2. Or seal off the packaging equipment and supply it with
dehumidified air
Q 5. When transporting powders, we have
a persistent problem with sticking and caking. Why?
Powders are generally very hygroscopic,
meaning they absorb moisture easily. A preferred solution is to
lower the relative humidity in areas where the powder is processed
Q.6 How does a dehumidifier work?
The new range of Bry-Air Dehumidifiers are
fluted media based and remove moisture through a process of continuous
"physical adsorption".
The moisture is adsorbed in the dehumidification
sector by the fluted, metal silicate desiccant synthesized rotor
and is exhausted in the reactivation sector by a stream of hot air
in the counter flow. Following the reactivation process, the adsorption
sector is again ready to adsorb the moisture. Thus, the two processes
of "moisture adsorption" and "reactivation"
are taking place with separate airflows continuously and simultaneously.
Positive sealing between chambers prevents mixing of the process
and reactivation air stream.
Q.7 What is the range and capability
of Desiccant Dehumidifiers and to what level can relative humidity
(RH) be controlled by them ?
A. Bry-Air dehumidifiers incorporating desiccant synthesized
rotor are available in a range of 170 cmh (100 cfm) to 40,000 cmh
(24,000 cfm) as standard and engineered/packaged systems
B. As the dehumidifiers use desiccants, they work independent
of apparatus dew point (ADP), and can continuously maintain relative
humidity as low as 1% RH, even at subzero temperatures.
Q.8 Are the humidity levels, being specified,
not easily achievable with regular air conditioning and refrigeration
?
Two items are significant in deciding the
choice of the final equipment :
i) the amount of latent (moisture) load in relation to the
total load.
ii) the relative humidity specified to be maintained
a) Generally, if the relative humidity is to be maintained
between 50-60%, it is more economical and preferred to employ standard
air conditioning. However, if the latent load, even at this RH levels,
is predominant or significant, e.g. Supermarkets, large fresh air
equipments, it is recommended and preferred to divide the sensible
load on the refrigeration equipment and latent load on chemical
dehumidification equipment.
b) For relative humidity to be maintained below 45 to 50%,
desiccant dehumidifiers offer the most economical, efficient and
simplest method of humidity control.
c) Often humidity levels are not correctly specified as the
user is not aware as to what RH levels and moisture will have ill-effect
on its products and processes.
Q.9 What are the limitations in controlling
RH with central air-conditioning plants/window air conditioners?
In tropical areas like India, with normal
central air conditioning plants, lowest relative humidity of 50%-60%,
at best, are attainable economically, at room temperatures between
68oF to 75oF.
This again is only possible with special design of the cooling coil
and appropriate selection of the apparatus dew point and provision
of sufficient reheat.
With window air-conditioners or split A/c units, in the absence
of specially designed cooling coils and reheat provision, typical
relative humidity of 60-70% are commonly experienced at times of
high outside moisture ambient conditions like monsoon.
Removal of large water vapour/moisture through cooling requires
after cooling to apparatus dew point close to freezing and substantial
subsequent reheating, thus requiring both over sizing of the cooling
equipment, as also increasing the operating cost with higher BHP
per ton consumed, and reheat energy.
Q.10 How was low RH possible with A/C
plants, prior to introduction of Desiccant Dehumidifiers?
Low RH requires very special methods for
estimating moisture loads.
Once moisture loads are correctly quantified, to achieve low RH
with air conditioning/ refrigeration, it is necessary to select
a very low gas suction temperatures and accordingly design and select
a cooling coil that will provide a low apparatus dew point of about
34°F to 35°F. Considerable reheat
has to be injected to maintain the desired room conditions by this
approach. This method is quite cumbersome, uneconomical, complicated
and requires very precise control approach to prevent coil freeze
up. With this complicated method, if moisture was correctly estimated,
relative humidity as low as 40% were being maintained, prior to
the introduction of the rotary chemical dehumidifiers.
For even lower RH, designs were attempted by going further lower
in suction temperatures, below freezing point, and freeze ups being
prevented by continuously having to spray brine. This not only made
the equipment more bulky and cumbersome but certainly very uneconomical
to operate as it required tremendous amount of reheat and very high
power consumption in terms of BHP per ton.
The aforementioned approach is a thing of the past and rarely employed
today in the technically developed world.
Q.11 How is the dehumidification equipment
sized?
To size the equipment, it is first necessary
to correctly estimate the moisture load. At low humidity, water
vapour will permeate at very significant rate and large quantity
based on vapour pressure difference. As ASHRAE has not laid out
moisture estimation procedures for low humidity requirements, most
air conditioning engineers are not fully equipped to correctly estimate
the moisture load. Estimation of the moisture load procedure is
explained in a very easy to understand manner in the Bry-Air design
and engineering data manual.
Once the moisture load has been correctly estimated the sizing of
the dehumidifier is a relatively simpler task. Please see Bry-Air
engineering data manual or call our nearest office for support.
Q.12 Is there any quick thumb rule
applicable for determining the equipment selection?
No. The moisture load in a particular area is directly influenced
by :
a) The volume of the room
b) Outside absolute humidity
c) Inside absolute humidity to be maintained
d) The vapour pressure resulting from the difference between
b) and c) above
e) The rate of migration of vapour resulting from d) above
i.e. vapour pressure difference
f) Conveyor openings, if any
g) Door size and door openings per hour
h) Number of people and their activity level
i) The fresh air quantity all of which can significantly
change the dehumidifier equipment selection for the same size room.
Q.13 Will the relative humidity being
maintained inside an environment, with the help of dehumidifier,
vary from season to season, depending upon the ambient temperature?
OR
What are the controls used to maintain the desired RH, when there
is a wide variation in ambient temperatures and RH?
Like any refrigeration plant the load on
the dehumidifier system varies due to ambient conditions. The temperature
control is maintained by a thermostat. This RH control is achieved
with the help of humidistat or a proportionate RH controller. There
are several control option for optimizing dehumidifier equipment
energy/performance by one or more of many methods like proportionate
reactivation energy, switching on and off the reactivation energy,
switching off the dehumidifier, switching off the rotary bed and
the reactivation energy and keeping the air flows on, etc.
Q.14 Are higher size ducts required because the latent heat has
been removed from the supply air?
This is not necessary as duct size is calculated on the basis of
cfm of air. Any marginal increase in cfm can be absorbed in the
standard higher sized ducts normally adopted.
Q.15 Are there any specific recommendations
about building materials and paints to be used internally to reduce
humidity ingress, particularly in areas where low humidity is to
be maintained?
To prepare any space for humidity control,
the choice of vapour barrier is based on the degree dryness or RH.
Commercial vapour barriers - moisture resistant construction material,
paints and other coating offer a variety of design alternatives.
Manufactures of vapour barrier materials can supply specific information
on their products.
Additionally, Bry-Air has prepared a note on suggestions for vapour
barrier treatment to control the permeation of water vapour to the
minimum.
Between 40 - 50% RH, special vapour barrier paints will provide
an economical reduction in moisture ingress. Below 35% RH, it is
recommended to prepare the conditioned space properly with good
vapour barrier treatment including polythene etc. as an inside envelope
for reducing the moisture load which has a significant effect on
the sizing of the equipment.
Q.16 Is the equipment fire safe, specially
where inflammable or ignitable material is stored?
Dehumidifier equipment can be easily supplied with flameproof motors
and controls to make it suitable for hazardous areas and flame proof/explosive
proof applications. The Bry-Air Dehumidifier incorporates inflammable,
i.e. ECODRY metal silicate desiccant synthesized rotor.
Q.17 Are there any reference/commendations
from users regarding the satisfactory usage of dehumidifiers?
Yes, reference from various users of Bry-Air dehumidifiers are available.
The fact that we have thousands of Dehumidifiers operating in India
and are producing this product in Malaysia also and exporting the
same to Middle East, US Countries, South East Asia, including Taiwan,
Hong Kong, Thailand, Indonesia, Singapore etc. and West Asia, serves
as an adequate testimony to both the quality capability of Bry-Air
Dehumidifiers.
Q.18 What are the common maintenance problems with dehumidifier?
Are the spares and consumables available easily?
Bry-Air dehumidifiers are easy to maintain
and do not require special skills either to operate or to maintain
them. Elaborate maintenance manuals provide easy to follow instructions
for installation, start-up and also a comprehensive trouble shooting
guide.
Consumables and spares are easily available through any of the Representative,
Regional or Branch offices located in all major cities in India
and abroad.
Bry-Air also offers training programmes for service technicians,
maintenance staff of user organisations, from time to time, to familiarise
them with the operation and maintenance of the dehumidifier.
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