APPLICATION: Fertilizer Storage
FFPs - Frequently Faced Problems

Fertilizer being highly hygroscopic absorbs moisture from the surrounding air during storage leading to following problems.
  • Caking and Lumping
  • Loss in the fertilizer's free flowing properties
  • Dissolution
  • Loss in Strength
  • Crystallization
  • Loss in physical, nutrient and chemical properties
  • Danger in explosion of Nitrate Based Fertilizers
  • Health Hazards due to ammonical fumes of decomposed hygroscopic fertilizers
  • Slippery floors due to hardening of the fertilizer on the floor of the warehouse

  • General Recommendation :

    The relative humidity in the Fertilizer Storage Area should be maintained at 35± 5% at about 27° C.

    Our Solution :

    Through the use of fertilizer in agriculture is seasonal, it's production especially in modern fertilizer plant, is essentially a continuous process. It therefore becomes necessary to store substantial quantities of fertilizer both at factory site and at warehouse close to the consuming areas to facilitate the timely availability of fertilizer.

    The storage of fertilizer for a long period brings about detrimental changes in its characters and measures to overcome this have to be taken to avoid loss in fertilizer quantity.
    Most commercial fertilizers especially if there is a high concentration of nutrients, are hygroscopic and have a high solubility in water. When stored in bulk for long periods, they are subjected to high humidity and varying atmospheric conditions leading to caking, loss in its properties and strength.

    The fertilizer, when taken out of silos for bagging, is very hot and thus, extremely hygroscopic. It is essential to control humidity levels in the area during this period for free flow of fertilizer, through auto-bagging machines into the polythene bag without lumping and caking.

    Almost all types of fertilizers are essentially stored at ambient temperature conditions but relative humidity needs to be controlled at 40%. If the humidity goes above 40%, the prills, being very hygroscopic, absorb moisture causing them to stick to each other rendering the product useless. Another side effect of high humidity is that in contact with hydrocarbon, the ammonium nitrate becomes explosive in nature. Hence, it becomes very important that humidity be kept or held below 40%

    The Solution
    To overcome the problems arising out of hygroscopic nature of fertilizers, it is necessary to condition the air inside the warehouse and storage sites, so that the fertilizer does not absorb moisture from the atmosphere.
    Bry-Air Dehumidifiers maintain these conditions with ease regardless of ambient temperature

    Dehumidification is essential/ critical in the following areas

    • The prilling tower - low humidity improves the prills
    • Bulk Storage - to protect the prills etc.
    • Bagging operations - for the ease in handling of prills etc.
    References :
  • Madras Fertilizers Limited, India
  • KRIBHCO, Surat, India