APPLICATION: Fertilizer Bagging
FFPs - Frequently Faced Problems
Fertilizer being highly hygroscopic absorbs moisture from the surrounding air during bagging leading to following problems.

  • Caking and Lumping
  • Loss in the fertilizer's free flowing properties leading to frequent stoppage of the High Speed Bagging Machine

  • Dissolution

  • Loss in Strength
  • Crystallization
  • Loss in physical, nutrient and chemical properties
  • Danger in explosion of Nitrate Based Fertilizers
  • Health Hazards due to ammonical fumes of decomposed hygroscopic fertilizers
  • Slippery floors due to hardning of the fertilizer on the floor of the bagging area
General Recommendation :
The relative humidity in the Fertilizer Bagging Area should be maintained at 35± 5% at about 29° C.
Our Solution :
Through the use of fertilizer in agriculture is seasonal, it's production especially in modern fertilizer plant, is essentially a continuous process.

Most commercial fertilisers especially if there is a high concentration of nutrients, are hygroscopic and have a high solubility in water. When subjected to high humidity and varying atmospheric conditions it leads to caking and loss in its properties and strength.


The fertilizer, when taken out of silos for bagging, is very hot and thus, extremely hygroscopic. It is essential to control humidity levels in the area during this period for free flow of fertilizer, through auto-bagging machines into the polythene bag without lumping and caking.

Some high-speed, auto-bagging machines have a filling accuracy of ±10 gms weight per bag of fertilizer. High Humidity in the bagging area causes this machine to break down frequently, leading to loss in production and thereby profitability.

Another side effect of high humidity is that in contact with hydrocarbon, the ammonium nitrate becomes explosive i.e. dangerous in nature. Hence, it becomes very important that humidity be kept or held below 40%

Bry-Air Solution
To avoid moisture regain during bagging, it is necessary to condition the air inside the bagging areas, so that the fertiliser does not absorb moisture from the atmosphere.

Bry-Air Dehumidifiers maintain these conditions with ease regardless of ambient temperature
Dehumidification is essential/ critical in the following areas

  • The prilling tower - low humidity improves the prills
  • Bulk Storage - to protect the prills etc.
  • Bagging operations - for the ease in handling of prills etc.

References :
  • Madras Fertilizers Limited, India
  • KRIBHCO, Surat, India